Dual Rod Guided Air Cylinder

Dual Rod Guided Air Cylinder

XCTR double rod pneumatic cylinders integrate the guide function directly into the cylinder body, eliminating the external guide rail most side-load applications would otherwise need. Bore Ø6–Ø32mm, three rotation accuracy grades, multi-surface mounting.

  • Product Introduction
product-566-526

Skip the External Guide Rail Entirely

 

The usual way to give a cylinder side-load resistance is to add a guide rail alongside it - a separate component to source, align to the cylinder's travel, and maintain as a second wear surface over the machine's life. XCTR takes a different approach: the twin-rod structure that drives the load is also what guides it, so the guiding function lives inside the cylinder body instead of bolted on next to it.

For machine builders, that mostly shows up as a simpler bill of materials and a faster build: one part instead of a cylinder-plus-rail assembly, one alignment step instead of two, and one component to maintain instead of a pair that can drift out of alignment relative to each other over time.

Three Rotation Accuracy Grades, Not One Fixed Spec

 

Most guided cylinders publish a single accuracy figure and leave it at that. XCTR is rated across three tiers - ±0.2°, ±0.15°, and ±0.1° - which means the accuracy level can be matched to what the application actually needs rather than over- or under-specifying a single fixed tolerance.

That matters because tighter tolerance typically comes with a cost and lead-time tradeoff. An application that just needs to keep a workpiece from rotating during a transfer doesn't need the same guarantee as a precision assembly fixture - XCTR's tiered rating gives you room to match the spec to the job instead of defaulting to whichever single number a simpler product line happens to offer.

 

Multi-Surface Mounting for Retrofits and Tight Layouts

 

The mounting plate includes hole patterns for top, bottom, and side mounting, so the same cylinder can be installed in whichever orientation the surrounding machine structure actually allows - useful when retrofitting into an existing frame where the "ideal" mounting face isn't necessarily the one that's accessible.

Combined with flexible air port routing (multiple port position options rather than one fixed configuration), XCTR is built to fit around existing machine geometry rather than requiring the machine to be designed around it.

 

Technical Specifications

Specification Details
Product Series XCTR
Product Type Double rod pneumatic cylinder, integrated twin-rod guide
Bore Size Ø6 / Ø10 / Ø16 / Ø20 / Ø25 / Ø32 mm
Action Double acting
Working Medium Filtered compressed air
Operating Pressure 0.15–1.0 MPa
Proof Pressure 1.5 MPa
Operating Temperature -20°C to 70°C
Speed Range 30–500 mm/s
Stroke Adjustment 0–5 mm fine adjustment
Cushion Type Rubber cushion
Rotation Accuracy ±0.2° / ±0.15° / ±0.1° (three selectable tiers - see note above)
Mounting Top / bottom / side (multi-surface plate)
Port Size M5×0.8 / PT1/8
Magnetic Switch DMSG, CMSG, EMSG

 

Material construction

Component Material
Cylinder body Aluminum alloy
Piston SUS304 / aluminum alloy
Rod Carbon steel
Seal NBR
Cushion ring TPU
Guide structure Twin rod guide system

 

Where XCTR Is Typically Used

 

  • Retrofit and space-constrained builds - where multi-surface mounting lets the cylinder fit an existing frame rather than requiring a redesign.
  • Applications currently using a cylinder-plus-external-guide setup - where consolidating to one integrated component simplifies the bill of materials and installation.
  • Tasks with varying precision requirements across a product line - where the three rotation accuracy tiers let the same base cylinder cover both loose-tolerance transfer work and tighter-tolerance positioning without switching product families.
  • General automation - assembly machines, positioning systems, material handling, feeding mechanisms, and clamping devices where side-load resistance without an external rail is the deciding factor.

 

Frequently Asked Questions

What makes XCTR different from a cylinder with an external guide rail?

The guiding function is built into the twin-rod structure itself, so there's no separate guide rail to source, align, or maintain - one integrated part instead of a cylinder-plus-rail assembly.

 

What do the three rotation accuracy ratings mean?

XCTR is available across three accuracy tiers (±0.2°, ±0.15°, ±0.1°), letting the tolerance be matched to the application rather than defaulting to a single fixed spec. Confirm the specific ordering code for your required tier when specifying.

 

Does XCTR eliminate the need for external guides in every application?

In many applications, yes - the integrated twin-rod structure provides the guiding function directly. For very heavy or highly off-center loads beyond the rated capacity, an external guide may still be worth evaluating; share your load conditions for a specific recommendation.

 

What mounting orientations are supported?

Top, bottom, and side mounting, using a plate designed with multiple hole patterns - useful for fitting into existing machine structures rather than requiring the equipment to be built around one fixed orientation.

 

What bore sizes and stroke ranges are available?

Six bores from Ø6 to Ø32 mm, with stroke ranges up to 200 mm depending on bore (see the stroke table above), plus a 0–5 mm fine adjustment for final position tuning.

 

Standard Specifications

 

Bore size (mm)

6

10

16

20

25

32

Action type

Double-acting

Working medium

Air (filtered through a 40μm or finer filter)

Operating pressure range

0.2–1.0 MPa (29–145 psi)

0.15–1.0 MPa (22–145 psi)

Proof pressure

1.5 MPa (215 psi)

Operating temperature (°C)

-20 to 70

Operating speed range (mm/s)

30–500

Adjustable stroke (mm)

-5 to 0

Stroke tolerance

 

Cushion type

Bumper

Non-rotating accuracy [Note 1]

±0.2°

±0.15°

±0.1°

Port size [Note 2]

M5×0.8

PT1/8

Magnetic switch

DMSG, CMSG, EMSG

[Note 1] Non-rotating accuracy refers to the angle of rotation of the cylinder mounting plate when the cylinder is fully retracted;
[Note 2] Port thread types available include G and NPT; additionally, the XCTR series comes fully equipped with magnetic sensing capabilities.

 

Stroke

 

Bore (mm)

Standard stroke (mm)

Maximum stroke

6

10 20 30 40 50

50

10

10 20 30 40 50 60 70 80 90 100

100

16

10 20 30 40 50 60 70 80 90 100 125 150 175 200

200

20

10 20 30 40 50 60 70 80 90 100 125 150 175 200

200

25

10 20 30 40 50 60 70 80 90 100 125 150 175 200

200

32

10 20 30 40 50 60 70 80 90 100 125 150 175 200

200

[Note] For non-standard strokes within the 100mm range, increments are set at 5mm; these units are modified from the next higher standard stroke, and their external dimensions match those of the cylinder with that higher standard stroke. For example, a cylinder with a non-standard stroke of 35mm is modified from a standard cylinder with a 40mm stroke, and its external dimensions are identical to the latter.

 

Model Designation System

 

XCTR

20

50

S

 

Specification Code

Bore

Stroke

Magnet Code

Thread Type Code②

XCTR: Twin-rod cylinder (double-acting)

   

S: With magnet

Blank: PT thread

       

T: NPT thread

       

G: G thread

① XCTR series are fully magnetic; ② This code is left blank when the port connection is M5.

 

Materials of key internal components

 

product-574-398

No.

Name

Material

No.

Name

Material

1

Hex socket screw

Medium-carbon steel

11

Wear ring

Nylon 6

2

Cylinder mounting plate

Aluminum alloy

12

Rear cover

Aluminum alloy

3

Bumper pad

POM

13

Bumper

TPU

4

Screw

Free-cutting steel

14

Piston O-ring

NBR

5

Nut

Medium-carbon steel

15

Magnet holder

SUS304 / Nylon 6/10 / Aluminum alloy (other)

6

Piston rod

Medium-carbon steel (Sizes 20/25/32) / SUS304 (Others)

16

Set screw

Medium-carbon steel

7

C-clip

Spring steel

17

Body

Aluminum alloy

8

Front cover

Aluminum alloy

18

O-ring

NBR

9

Magnet

Plastic (Size 32) / Rare earth (Others)

19

Shaft O-ring

NBR

10

Piston

SUS304 (Sizes 16/10) / Aluminum alloy (Others)

     

 

 

Outline Dimensions (mm)

product-1198-630

product-957-257

product-993-535

product-725-189

Hot Tags: dual rod guided air cylinder, China dual rod guided air cylinder manufacturers, suppliers, factory, double rod cylinder, Dual Rod Pneumatic Cylinder, Dual Rod Guided Air Cylinder, Double Acting Double Rod Cylinder, industrial air cylinders, Double Rod Type Dual Rod Cylinder

Send Inquiry

(0/10)

clearall